PCB Production – Advanced Circuits | PCB Manufacturing & PCB Assembly https://www.4pcb.com/blog Printed Circuit Boards and PCB Assembly Manufacturer Blog Wed, 17 Nov 2021 21:57:53 +0000 en-US hourly 1 Understanding the Difference between PCB prototyping and Full Spec Production /blog/understanding-the-difference-between-pcb-prototyping-and-full-spec-production/ Wed, 28 Jul 2021 17:56:25 +0000 https://dev.4pcb.com/blog/?p=2421 Continue reading ]]> Printed Circuit Board manufacturers such as Advanced Circuits offer two main types of services- Printed Circuit Board Prototyping (PCB) and full spec production. But what exactly do these mean, and what does each have to offer?

PCB Prototyping

PCB prototypes are the first samples of products that are built with the primary aim of testing the functionality of the design ideas.  Designers and engineers use different types of PCB prototypes to test various aspects of a selected design.

Advantages of PCB Prototyping

PCB prototypes help speed up the process of developing a PCB design through visual assistance, complete testing, and minimizing the amount of rework required. Prototyping gets rid of guesswork by allowing engineers to quickly and accurately identify problems.

Disadvantages of PCB Prototyping

While there are not many cons regarding PCB prototyping, it is fully dependent on how you choose to prototype the board design. Most challenges arise when using a breadboard. The breadboards often have limitations compared to using software to prototype. They are not a good option for those working on a design that requires a high voltage, or one that is very complicated. It becomes difficult to map what you are doing, which could lead to challenges along the road.

Full Spec Production

Once the engineering and design team are satisfied that the basic prototypes are working to their expectations, they can opt to make enhancements to the design to increase efficiency. Full spec production means that the team is making the actual board that will be used in your applications.

Advantages of Full-Spec Production

If there is already an existing design in place to work from and you have determined that it is okay for use, numerous preliminary tests are not needed. Instead, you can go ahead and use high-end materials to make the boards. This gives you numerous options to select from. You may also incorporate advanced features.

Disadvantages of Full Spec Production

The main demerit is that the process takes a bit longer. This is because the production team is tasked to work with more volume than when doing a small patch assembly job. Secondly, you may end up spending more money to eliminate potential errors.

The Bottom Line

Understanding the key differences between PCB prototyping and full spec production allows you to determine the process that will be the best fit for you at a particular time. At Advanced Circuits, we offer both PCB prototyping and full-spec production. To learn more about our services and products, contact us today.

 

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How to Better Plan Your Printed Circuit Build /blog/how-to-better-plan-your-printed-circuit-build/ Wed, 23 Jun 2021 19:20:41 +0000 https://dev.4pcb.com/blog/?p=2417 Continue reading ]]> Are you wondering what the easiest and most cost-effective way to build a printed circuit board (PCB), also called a printed wiring board (PWB), is? How do you start? Does Advanced Circuits have any PCB solutions?

Start with a Schematic

A schematic uses symbols to designate the components and shows the components used and how they connect in the circuit and is needed to design the PCB.

PCB Design

The PCB designer uses the schematic and specifications of the components to design the PCB manually or with a computer-aided design (CAD) program like the one offered free through Advanced Circuits.

TIP: To make your PCB look professional:

  • Place the components on a 0.10 grid, horizontally (x-axis) or vertically (y-axis), not on angles.
  • Place the components with polarity (anodes) facing the same direction in both axes.

The same with resistor stripes.

Inserting the Components on the PCB

The components are inserted manually or by a machine called an automatic insertion machine. This procedure is called PCB electromechanical assembly.

The component wire leads are soldered in place by hand or a wave solder. Some companies bend the wire leads on the solder side of the PCB to hold the components in place before soldering.

Before the Production Run

The making of a prototyping board before the production run is not only a common but wise procedure. By doing so, any errors in the circuitry or printed circuit board design are more likely to be detected.

TIP: Prototype PCBs often lack a solder mask. Make sure the traces are wide enough to handle the amperage with a solder mask.

Advanced Circuits Can Solve Your PCB Needs

If you are looking for a one-stop shop for your PCB needs, Advanced Circuits is your PCB solution. From the design of your PCB to making your boards to assembly.

Some of the services provided are:

  • PCB Design Layout software
  • Free PCB file checks
  • Barebones PCBs
  • PCB full spec prototyping
  • PCB full spec production
  • PCB assembly
  • PCB stencils
  • 0-10 layers PCB (standard)
  • 0-40 layers PCB (custom)
  • No minimum order
  • DOD contracts ready
  • Space & flight approved PCB supplier

Advanced Circuits is your market industry expert, whether you are a student, hobbyist, or a manufacturer of defense, aerospace, or medical equipment.

Contact us today for more information or to have a live chat with an expert.

 

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Tips for Choosing the Top Company for Printed Circuit Board Needs /blog/tips-for-choosing-the-top-company-for-printed-circuit-board-needs/ Fri, 26 Feb 2021 19:07:12 +0000 https://dev.4pcb.com/blog/?p=2379 Continue reading ]]> Whether someone already has an assortment of circuit designs ready to be added to printed circuit boards (PCB) or they are just starting on a set of designs, they must choose a reliable, experienced company to take their design and make it functional on quality boards. The company they choose should act as a partner in ensuring their boards do everything they need them to do to bring a product to market.

They should get quality work with a quick turnaround time while having someone they can talk to who helps ensure they stay competitive against other companies. However, knowing what they need from the PCBs for their circuit designs doesn’t always mean it’s easy to immediately find the right company to step into their corner. We’ll share a few tips to make that process easier.

Know the Right Questions That Should Be Asked

When a person chooses someone to create their PCBs, it’s essential to ask them questions to be sure they can handle their needs. Sometimes the answers to the questions can be found on company websites and reviews. Other times individuals might need to contact the company on their own and ask the questions that are important to them. Having answers will provide peace of mind that they’re choosing the right company for their needs.

How Much Experience Does the Company Have?

Experience is important for any product or service that someone chooses to pay for, whether that’s a car repair or PCBs to fit their circuit designs. When it comes to printed circuit boards, a manufacturer’s experience is essential to ensure customers get boards that are right for their needs. Knowing how much experience a company has will give insight into how many resources they have and what amount of knowledge is available. It also shows competence if a PCB company has been in business for a long time. That means they have adapted to the times and continuously put out great products.

What Certifications Does the Company Have?

This is another question that can speak to how qualified a company is with PCBs for a person’s circuit design. Certifications typically require a third party to verify that the company complies with certain standards or requirements. For example, IPC creates standards with regards to PCBs and industries related to electronics manufacturing. Any company someone decides to work with should be capable of meeting the standard required by their products and industry. This includes broad regulations as well as those that apply only to their industry. The best choice is a company that has experience working with other people in the same industry.

How Does the Company Stand Out?

This might seem like a broad question that could have any number of answers, but it can help people narrow down the right business to help with their product. This is especially the case when they have a few options for companies that offer all the services and products that they need. This question can be as simple as asking what makes the business different from others or can delve into what value-added services are provided. For example, Advanced Circuits can help with their circuit designs by providing free PCB design and file check software which will save customers money and time.

Important Considerations When Choosing a PCB Company

The reality is that there are tons of companies that provide PCBs and many of them also have services to assemble and create circuit boards that match specific needs. This can make it a challenge to choose between them since some companies may appear to be quite similar. However, there are a few things people can look at early in the search to get a grasp on which company may best fit their needs.

Types of Products Provided

The first thing for people to check is what products are offered by a company to be sure they even provide what is needed. If the company specializes in the needed products, that’s even better. Once they know the products exist, they can find out more about the pricing and quality of the products.

For instance, what kind of PCBs are available? These can range from rigid to flexible and rigid-flex. They might be metal core, aluminum backed, or hybrid board. People can ask about which substrates are used in the board. They can also look into the quality and consider the prices and how they stack up to the competitors. All of these things can help with the decision.

Services Available

In addition to products, people should consider services that they might need. If the company offers everything they need, they won’t have to go between businesses to get their product ready. Some of the services that should be considered are:

  • Prototyping – Ability to create prototype PCBs before moving into production so customers can reduce costs and timeframe through thorough testing.
  • Layout and Design Services – These can speed up their production by offering a complete design or providing software to make someone’s own designs.
  • File Review – File reviews can help by ensuring a design is free of errors and that the company has all of the needed components to start creating its PCBs.
  • SMT Prototype Stencils – Stencils are laser cut and made of stainless steel foil to ensure the solder is placed in the right areas of the PCB. The stencil helps with accurate circuit designs.

Other services that can be helpful include DXF to Gerber conversion, panelization, and PCB design for manufacturing services.

Accessible Capabilities

It’s also important to be sure the company is capable of offering what is needed for a customer’s PCBs. This includes everything from being capable of handling the size of their order to having a certain lead time and offering the right layers on a PCB. Other things to consider are the surface finish options available, the via options, specs and tolerances, and other things that they prioritize with their circuit designs. It might take some time to get answers to all these things, but once someone does, they will know whether a company is right for them.

Advanced Circuits is the third-largest manufacturer of printed circuit boards in the United States and offers excellent customer service and reliability. The company also offers a variety of services to customers like free PCB layout software (PCB Artist) and a free PCB file check. Those who want a streamlined PCB company in their corner can get in touch with us to learn more.

 

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Is It Too Expensive to Create a PCB Prototype? /blog/is-it-too-expensive-to-create-a-pcb-prototype/ Mon, 31 Aug 2020 18:57:55 +0000 https://dev.4pcb.com/blog/?p=2234 Continue reading ]]> A consumer who cracks open an electronic device will typically recognize the PCB (printed circuit board). This leads many to believe that all PCBs are the same and that there is no need for them to be redesigned or innovated in any way. Experts in electronics know differently. They understand that innovation goes on all the time, and PCB prototypes are extremely common.

Prototype Challenges

The trouble is that a PCB prototype can be a costly endeavor, particularly when production issues are added to the equation. As an example, many manufacturers employ the following practices, which make PCB prototypes difficult to build.

  • Lengthy production times – A cheap, fast production process is highly desirable where PCB prototypes are concerned. After all, it is key to product testing and design tweaks. Yet very few manufacturers offer a fast turnaround – such as one to five days – and it forces firms to rethink their options and skip a PCB prototype or product redesign.
  • Order minimums – Too many PCB makers demand a minimum order quantity, which means the production of a number of the same PCB prototypes. This is a substantial waste of money and requires the company to find a use for – or flatly discard – a batch of PCB prototypes.
  • Expensive design system – Hiring engineers and designers, investing in complicated and costly software, using printed films or evaluating digital files…these all cost a great deal but are typical steps in a standard PCB prototype design process.

The entire production process of any prototype PCB or standard PCB (from generating blueprints to making the substrate, printing the layers, UV hardening, copper removal, laminations, inspections, pressing, drilling, plating, imaging, etching, soldering, and silk screening stages and testing) will take a lot of time and generate a lot of expense. And yet, producers offering something like a one-day turnaround time are greeted with skepticism.

Considering the challenges of PCB prototype processes, that skepticism is wise, but there are producers capable of such feats. The team at Advanced Circuits, for instance, has a history of making the production of a PCB prototype, as well as full orders of PCBs, affordable, fast, and fail-proof.

How do they do this? They use unique tools and production methods that allow them to consistently rank at the top of the industry.

The Advanced Circuits PCB Prototype Production Process

The struggles of designing and producing a PCB prototype are even more complex than those points outlined earlier. For example, a PCB prototype runs the same risk of trouble if it runs beyond a single layer. There may be problems in the design that negate the functionality between layers, and this could render the PCB or PCB prototype unusable.

What can be done to facilitate an easier process? Advanced Circuits has created a PCB prototype process that overcomes most of the common concerns and hurdles. It includes:

  • No minimums – With the ability to order a single, affordable PCB, the idea of quick prototype design is a reality. One-day turnarounds are an option, and this means that a company’s production or design processes are not significantly interrupted.
  • Free software – One major concern for many companies is their need to invest in high-priced, high-tech design software. Advanced Circuits makes advanced options available entirely free of charge using their industry-recognized PCB Artist software. This software is available in an unrestricted format and comes with tutorials to speed up the learning curve. It also includes a discount when designs are run through the program – even a single PCB prototype order. Simply download the free software and use the program to create a prototype of up to 28 layers, using any of the half-million parts and components in the software’s built-in library.
  • FreeDFM evaluation software – In addition to the advanced design software, there is a simple-to-use option that allows a client to upload Gerber files and have them analyzed and corrected. The software also generates a report indicating potential roadblocks.
  • CAM engineer evaluations – All products are evaluated by one of the in-house engineers long before production begins, helping to eliminate costly mistakes.
  • Software-based ordering – Running the design through the free software allows for immediate ordering. A PCB prototype can be generated within the software, go through the FreeDFM and CAM engineer reviews, and receive a discount just as easily as a full batch of PCBs can.
  • Full tech support – Advanced Circuits offers 24-hour tech support that features direct access to a CAM engineer to help troubleshoot PCB prototype or standard design dilemmas.

After all these features are used, a PCB prototype is typically prepared for error-free production. Advanced Circuits then makes the product at the most rapid pace imaginable. As an industry leader with decades of experience making PCB prototypes (as well as huge production batches of PCBs), they are suited to companies of any size.

Advanced Circuits Offers Other Benefits for PCB Prototyping

Their immense facility provides production and assembly through a streamlined and cost-efficient process. In addition to their PCB prototype services, they also offer the following:

  • Full support – Unlike many other manufacturers, their team works with you every step of the way. They begin with a quote based on initial design spec uploads and walk all clients through to the final production and assembly phases.
  • Clear pricing – Also, unlike many other producers, they do not ask for stenciling fees, setup fees, and other sneaky, but ultimately unnecessary, charges.
  • Quality – While many in the PCB industry approve of Advanced Circuits’ array of design resources, they also appreciate the inspection process beginning with a full CAM review before any manufacturing begins, as well as visual inspections of the final circuit boards produced.
  • One-stop production – Everything takes place in the same place, from design tools, quality checks, design and production services, assembly, and anything else that’s needed to turn out a quality PCB prototype the first time.

A PCB prototype is just as important – if not more so – as the final PCB produced for a product line. Either way, the most affordable and hassle-free approach should be used, and a one-stop option like Advanced Circuits can be an invaluable partner in any company’s design and production process.

 

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Eliminate PCB Design Errors Up-Front /blog/eliminate-pcb-design-errors-up-front/ Mon, 29 Jun 2020 22:13:33 +0000 https://dev.4pcb.com/blog/?p=2198 Continue reading ]]> In this modern era, printed circuit board design is an essential step in most electronics production processes. This is why PCB design software is also a must in almost any production process. And yet, many firms still want to cut costs through the use of a subcontracted or outsourced producer. This erases the opportunity to visit the production facility, discuss the overall design of the PCB, and puts quality control far outside of a buyer’s hands.

It also opens up the door to the risk of losses due to flaws in the PCB design. Even when top-tier PCB design software is used by a skilled expert, there can always be mistakes that a production team can recognize. The “no-touch” approach used by most subcontractors, though, allows for glitches because files are often received and run without evaluation.

The good news is that some domestic PCB manufacturers have the ability to offer one-stop production, including access to free, premium PCB design software, along with expert evaluative services.

PCB Design Software to Ensure Optimal Results

Advanced Circuits provides customers with PCB design software, and rates as one of the most well-known companies in the PCB and prototype assembly industries. We handle PCB manufacturing (fabrication) and assembly, but it is often our PCB design software and expert support that sets us far apart from the crowd.

A one-stop shop with more than two decades in the industry, we provide customers with exclusive services that support, facilitate, and improve any project. The resources available for the PCB design process include the following.

Free PCB Layout Software – PCB Artist – Whether novice or expert designers, customers are often delighted by the entirely complimentary access they receive to this innovative PCB design software. Unrestricted, it is capable of up to 28 layers and includes more than 500k parts, a controlled auto-router function, multi-page schematics, and more. Easy to use, it is a noted printed circuit board design tool throughout the industry.

Free PCB File Check – Whether or not the free PCB Artist software is used, there is also the FreeDFM program that enables clients to run a free and fast design assessment. The software uses PCB design software files uploaded into the system and then evaluates them fully. The program ensures files feature all essential data, automatically corrects some issues, and provides an easy-to-read and use report. Clients using it also enjoy a discount when they run the designs in advance of submitting them to the team.

If a customer is using Gerber format files, the PCB design software and File Check program can still be put to use. There are free uploading tools, and it takes only the submission of a client email to obtain the full evaluative report. It takes only minutes, and a quote, discount code, and link to the PDF of the results will appear.

End Problems Using PCB Design Software

Worried that you are going to have to relearn the use of PCB design software to enjoy the free tools and resources…as well as enjoy all of those benefits? Don’t be! The PCB Artist software comes with printable tutorials and video options that take even the extreme beginner through the complex process of PCB design and manufacturing. And there are experts on-call 24 hours a day to help.

Additionally, on top of the free file review software, every single order receives a free engineering file review before the fabrication process is initiated. What is this? An actual engineer examines the file and guarantees that customers never experience the kind of financially harmful outcomes they might have received via the more common no-touch services from outsourced work. Rather than an easily correctable design flaw allowed to go through and ruin a batch, the trained eye will detect issues and correct them before a project begins.

And, while the free PCB design resources made available on our website is enough to demonstrate why we are a preferred provider, there are many additional reasons to use and order through the PCB design software, including:

  • No tooling charges – When an order features Standard Specifications, we’re always glad to eliminate tooling charges and cancel out such fees on reorders of Standard Spec as Custom Spec items.
  • We are NOT a broker – Advanced Circuits never subcontracts work. Instead, we rely on our top-of-the-line, 62,000-square-foot facility that guarantees the kind of quality and speed most want but don’t always receive.
  • 24-hour support – Customer service around-the-clock is great, but we also feature a live tech support team that allows design teams to speak directly with a CAM engineer at any hour of the day or night and get answers about the free PCB design software or PCBs, in general.
  • No minimum orders – There are no minimum lot requirements, meaning that clients are not forced to invest in huge orders with more PCBs than they might need or use.
  • Best shipping record – Advanced Circuits has the best on-time shipping record in the industry.

Partner with Advanced Circuits for Error-Free PCB Design

Don’t spend a moment worrying about learning curves and other similar struggles for our free design tools. They are easy to use and include tutorials. Instead, get ready for a far more efficient design process, simple ordering, and discounted pricing. There are so many reasons to choose Advanced Circuits, and as you have seen, we go well beyond the free PCB design software. We ensure that any designs (whether received as Gerber files or another format) are without easily correctable mistakes. This saves time and money while keeping your firm on schedule. The free evaluation resources available include engineering reviews, and we make engineers available around-the-clock to help with any issues or questions.

It is difficult to beat this approach to PCB design and production, and with guarantees that orders arrive when scheduled (or they are free), it makes good sense to get in touch with Advanced Circuits and get your project started today.

 

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Free Resources and Tools Make Circuit Board Design Easy and Error-Free /blog/free-resources-and-tools-make-circuit-board-design-easy-and-error-free/ Mon, 22 Jun 2020 18:22:01 +0000 https://dev.4pcb.com/blog/?p=2191 Continue reading ]]> Circuit board design is essential in the modern manufacturing process as almost every electronic device uses a PCB (with or without surface-mount technology). And yet, the process of making a PCB is rarely thought of as fast, easy, or without some risks, delays, and errors. If it were just a matter of circuit board design, it would be one thing, but there are many different steps to PCB design.

For instance, there is the initial circuit board design process. Then there are processes like film creation, mapping of copper paths, and V-scoring and testing. This is why promises of same-day production or turnaround are greeted with skepticism and raised eyebrows. However, Advanced Circuits is able to deliver on same-day turnaround times, flawless design, and more.

Single-Space Circuit Board Design and Production Plant

It is rare to find circuit board design solutions in a single facility or space. However, Advanced Circuits has over 25 years in the circuit boards industry and ranks as one of the largest one-stop providers. Specializing in circuit boards and prototypes, we have a comprehensive set of services and solutions that include:

  • One day PCB production: Among the only PCB providers capable of manufacturing and assembling circuit boards in a single day, we have the ability to provide circuit board designs of great complexity in a short amount of time.
  • Full support: Unlike many other manufacturers, our team works with you every step of the way. We begin with a quote based on initial design spec uploads and guide you through to the final production and assembly phases.
  • Quality: With free design and testing resources, clients can be assured of the overall quality of the product they will receive. However, a full CAM review is done before any manufacturing begins, as well as visual inspections of the final circuit boards.
  • Transparent pricing: There are no hidden fees or sneaky pricing that covers essential services, including stenciling fees, setup fees, and other unnecessary charges.
  • One-stop solution: Circuit board design benefits immensely from seamless design, review, and production options. With everything happening under one roof, it means designers and engineers are on-site to evaluate and remediate when necessary. It means no risk for errors, delays, and costly problems.

After Circuit Board Design Comes Evaluation and Production

Of course, circuit board design is not all about production. Yes, speed and efficiency are amazingly beneficial, but only if the initial circuit board design is all it is meant to be.

This is something Advanced Circuits understands. We add value to customers’ experiences and outcomes with such services and benefits as:

  • No minimum orders: No need to lock a huge segment of the budget into meeting the financial demands of minimum orders on simple to complex circuit board designs with this substantial option.
  • CAM engineer evaluations: All products are evaluated by one of our in-house engineers long before production begins in order to spare clients any costly mistakes.
  • Free design software: The cost of PCB design software is part of doing business. Advanced Circuits offers proprietary and exclusive PCB Artist software available in an unrestricted format and entirely for free. It downloads to a client’s Windows-based desktop and is capable of up to 28 layers in a single design. The program has over 500k parts from which to choose, integrates a controlled auto-router function to speed up design processes, and offers multi-page schematics for more complex projects. With a complete library of tutorials to train those using the program, there is no reason not to take advantage of it.
  • Free evaluation software: For those already using a CAM program of their own, the option for FreeDFM allows the manufacturing quality of a design to be tested. The files are exported in a Gerber format and loaded to the online software, which reviews the entire file, corrects any glitches, and generates a report indicating changes or potential problems.
  • Full tech support: While it’s great to have customer support around the clock, few PCB firms offer their clients an opportunity to troubleshoot with the help of a CAM engineer. Advanced Circuits has experts of this kind available 24 hours a day.

Going Above and Beyond for Your Success

Another benefit of working with Advanced Circuits is that it is possible to use our available resources and then order through the free software. Rather than downloading and re-uploading, it is possible to simply use the software options and then run an order through at the end of the review and correction process. The CAM engineer review is always done, regardless of the channel used to order, and there is always a discount for making an order directly through the free resources.

Not everything has to be outsourced or complex, and your circuit board design and production don’t have to involve multiple companies that put you at risk for error. When there are such easy, free, and comprehensive solutions, the risks are erased, money and time are saved, and production schedules guaranteed.

Partnering with Advanced Circuits means designers and producers get a unique experience marked by attention to detail. This is different from the “no-touch” approach that so many circuit board design firms are forced to work with. Demanding pre-tested files, they just run the project “as is,” jeopardizing the budget should there be undetected errors. The team at Advanced Circuits runs each circuit board design through expert examinations long before production begins.

Your One-Stop-Shop for PCB Design Needs

Why work with a broker when there is an option to pair up with one-stop specialists? We offer some of the fastest turnaround times and the best on-time shipping record in the industry.

Printed circuit board design does not have to be a gamble or a process that involves all kinds of back and forth between designers and producers. Whether you want a one-off or prototype with a fast turnaround time (even a single day), or you are looking for a solution that integrates design, testing, production, and assembly in one space, you’ll find it here at Advanced Circuits.

 

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Tips for Optimal PCB Manufacturing Results /blog/tips-for-optimal-pcb-manufacturing-results/ Wed, 11 Dec 2019 18:31:04 +0000 https://dev.4pcb.com/blog/?p=2066 Continue reading ]]> PCB manufacturing can be both straightforward and simple as well as complex. It all begins with the design process. In fact, that is typically the crucial part of the entire PCB manufacturing outcome because a single, undetected glitch can result in a batch of useless and unusable boards, wasted time, lost resources and even lost sales or customers. It is why a concise understanding of how to enjoy optimal PCB manufacturing results through the use of a premium vendor and top-notch resources is so crucial to success.

No Touch PCB Manufacturing Leads to Disaster

The modern world has made a sudden and rather massive shift into the online, mobile, and web-based model. As an example, in the past, PCB manufacturing meant a company would usually pay a visit to a PCB manufacturing facility or headquarters to work directly with the team designing or making such crucial components. The fabricators and the client would have to interact several times in order to guarantee that there were no design flaws and that the entire project (from prototype to batch manufacturing) proceeded exactly as expected.

Today, this is a far outdated system and for many companies in need of small to large batch PCB manufacturing, the process involves overseas and no-touch providers. If domestic, it might still mean very little interaction and the guarantees that such exchanges bring. It might even be that the PCB manufacturing and assembly are done in different locations or by different providers.

This can prove quite problematic because it might mean that client expectations are left unmet or even unknown by the manufacturer. It can mean that errors in design go unnoticed until the post-production period when the PCB is meant to be put to use in the final product, but fails to yield the results necessary. And this would mean that the batch of PCBs is unusable; production would be halted, and budget and resources wasted.

Fortunately, the team at Advanced Circuits has created a system and perfected it over the course of more than twenty years. Offering PCB manufacturing – fabrication and assembly, prototypes, and more, we can facilitate projects from start to finish while overcoming many of the potentially harmful issues outlined above.

Free Resources Ensure Fail-Proof PCB Manufacturing

Advanced Circuits proves that the advent of technologies that make everything possible through the Internet instead of real-world exchanges may not be a bad thing. We manage this by using a system of free and effective resources that enable clients to get the very best in PCB manufacturing outcomes, and all done entirely online. Here’s how:

  • PCB Artist Software – Free to download and use in its unrestricted format, this industry-best software has more features than anything else on the market, and yet it is also provided in an unrestricted format with more than 500k parts and components in the customized library. Using it also means that some preliminary glitches are erased and that design is streamlined through the presence of a controlled auto router function, digital schematics, and more. Additionally, the use of the software allows clients to enjoy discounted pricing when submitting as a Standard Spec order through the program.
  • File Review Software – Our FreeDFM software is another free to use resource that takes the common Gerber file (exported from the client’s software and then uploaded to the site), where it then evaluates a design and ensures that all essential data is included, adjusts or corrects design flaws, and issues a report that itemizes any potential showstopper errors, and identifies what the software was able to address and fix.
  • CAM Engineer Review – Before any PCB begins the production process, the designs and/or prototype are reviewed in house by a team of Advanced Circuits’ CAM experts. Advanced Circuits also features live tech support provided by these same CAM engineers at any hour of the day or night, which allows clients to pose any questions or concerns and get a skillful and well-informed answer.
  • Through software ordering – When a client has decided that the design is entirely free of errors and that it is ready for entry into the full production cycle, the free software allows them to go right ahead and make that order. When it is submitted in Standard Specifications it also enjoys no added tooling fees, and if it is a Custom Specifications order that has already been produced and enters as Standard Specifications, that same tooling fee deduction is applied.

Regardless of the size of a company or the complexity of a project, the cost of producing PCBs can be surprising. Investing in the necessary software and technologies, having the right teams to understand what is needed, and then seeing the production process completed properly can all add up. After all, even the simplest boards must work their way through key phases that include:

  • Design – Is there a team to manage design? What sort of software is in use and what are the costs associated with it? Is there a dedicated team meant to evaluate the blueprints to detect errors? What costs are associated with the prototype? How fast can it be completed?
  • Evaluation – Whether designs are printed on films or digitally, someone must troubleshoot them. Is this an outsourced step? Is it something that the manufacturer is counted on to provide? Has this been integrated into the production plan?
  • Production – Is this going to occur in one facility with all of the substrate creation, layer building, UV hardening, copper removal, laminating, pressing, drilling, imaging, etching, soldering, and inspecting done by a solid team?

Avoid Costly Errors – Trust Advanced Circuits for a Premium PCB Production Experience

There are too many points in the PCB manufacturing process where disaster might occur, and it makes sense to avoid any potential risks by working with a one-stop shop. This is precisely what the team at Advanced Circuits delivers. Providing the tools required from start (including high end design software) to finish, our team can deliver. No minimum orders and professional reviews guarantee that modern innovations don’t get in the way of a premium production experience and outcome.

 

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Advanced Circuits Can Help You Avoid Excessive PCB Prototype Costs /blog/advanced-circuits-can-help-you-avoid-excessive-pcb-prototype-costs/ Tue, 10 Dec 2019 21:21:08 +0000 https://dev.4pcb.com/blog/?p=2062 Continue reading ]]> The electronics industry might seem relatively static, and many consumers make the reasonable assumption that things like printed circuit boards will remain somewhat similar from product to product. That, however, would mean that little to no innovation exists, which is far from the truth. It is why a prototype PCB is such a common request, but as any electronics firms know, it can be a cost prohibitive issue. After all, consider the problems that most companies face when in need of a single prototype PCB:

  • Order minimums – The vast majority of reputable PCB makers will require a minimum order and this would necessitate investing in more than a single prototype PCB in order to get basic testing done. In other words, it will require wasted money and the prototype PCB may not perform as needed, forcing the company to sit on or discard a whole batch of PCBs.
  • Lengthy production times – A cheap and fast production process is ideal for a prototype PCB as it is needed to do product testing. Few firms can deliver on a rapid-fire turnaround time, such as one to five days, and so many companies have to hit the proverbial pause button when doing prototype PCB design.
  • Costly design processes – Hiring experts, buying complicated and costly software, running printed films or evaluating digital files all cost a lot of money, and are also another part of the prototype PCB process.

The entire production process of any prototype PCB or standard PCB (from generating blueprints to making the substrate, printing the layers, UV hardening, copper removal, laminations, inspections, pressing, drilling, plating, imaging, etching, soldering, and silk screening stages and testing) can be time consuming and costly. It is why companies that extend one-day turnaround times are usually greeted with the proverbial raised eyebrow and a healthy amount of concern by any firms familiar with the challenges of prototype PCB manufacturing.

However, the team at Advanced Circuits has a proven record in making the production of a prototype PCB, as well as large batch PCBs, affordable, fast, and almost fail-proof. Our cost-effective tools and protocols are a reason we rate at the top of the industry.

How to Perfect the Prototype PCB Production Process

Anyone involved in electronics or an industry that uses PCBs will be aware that the points made above are not the only factors that cause a prototype PCB to be a more complex matter than many outside the industry realize. There are also issues associated with designing PCBs of two or more layers that can make things challenging. This is why all of the solutions offered through Advanced Circuits will be of significance to designers, manufacturers and others. For example:

  • No minimums – With the ability to order a single, affordable PCB, the idea of rapid-fire prototype design is made real, and with one-day turnarounds, the production or design process is not significantly halted.
  • Free software – Whether it is a startup or a company financially stressed, the need to invest in high-priced and high-tech design software can be quite limiting. Advanced Circuits’ proprietary and exclusive PCB Artist software is available in an unrestricted format and entirely for free. It comes with tutorials and those who use it enjoy discounts on even single PCB orders. Clients simply download the free software and use the industry-best program to create a prototype of up to 28 layers and featuring any of the half a million parts and components contained in the software’s library. It has integrated functions that also enhance the process, including auto router options and more.
  • CAM Engineer Evaluations – All products are evaluated by one of the in-house engineers long before production begins in order to spare clients any costly mistakes.
  • FreeDFM evaluation software – In addition to the use of advanced design software and human evaluations, there is a simple to use option that allows a client to upload their Gerber files to the site and generate a report indicating potential showstoppers and also auto-correcting the most common errors.
  • Full tech support – And while the resources above are often more than enough for many designers, Advanced Circuits also provides 24-hour tech support that features direct access to a CAM engineer to help troubleshoot prototype or standard design issues.
  • Software-based ordering – Running the design through the free software also enables immediate ordering. That means that a prototype can be generated in the software, get the FreeDFM and CAM engineer review, and receive a discount on the single PCB ordered.

And when the design process is done, and the prototype is ready for full production, Advanced Circuits can make it happen at the pace required. An industry leader with more than 25 years of experience in creating prototypes and full batches of PCBs, we serve companies large and small.

Start to Finish PCB Services

With our massive production facility, and both production and assembly capabilities, Advanced Circuits ensures a premium, streamlined, and cost efficient process. In addition to our prototype-friendly services above, we also feature:

  • Quality – While many in the PCB industry approve of Advanced Circuits’ array of design resources, they also appreciate the inspection process that begins with a full CAM review before any manufacturing begins as well as visual inspections of the final circuit boards produced.
  • Full support – Unlike many other manufacturers, our team works with you every step of the way. We begin with a quote based on initial design spec uploads, and walk all clients through to the final production and assembly phases.
  • Clear pricing – Also unlike many other producers, we do not ask for stenciling fees, setup fees, and other add-on charges.
  • One-stop production – It cannot be ignored that Advanced Circuits’ “one-stop” destination for PCB design tools, production services, assembly and anything else needed for printed circuit board manufacturing is also the most cost-effective and trouble-free.

When only a prototype PCB is needed, ensure the easiest and most affordable approach, but don’t overlook the value of a US-based, one-stop provider offering comprehensive services from beginning to end. If that PCB fabrication shop offers no minimums, full support and quality production, then the choice is easy. Advanced Circuits offers all of these benefits and more. Learn about our PCB capabilities here.

 

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Collaboration Essential for Printed Circuit Board Manufacturing /blog/collaboration-essential-for-printed-circuit-board-manufacturing/ /blog/collaboration-essential-for-printed-circuit-board-manufacturing/#respond Tue, 16 Dec 2014 21:26:56 +0000 http://dev.4pcb.com/blog/?p=420 Continue reading ]]> Printed Circuit Board Manufacturing

The ability for a printed circuit board designer to collaborate with the rest of his or her team is essential for on-time product delivery and quality. As electronic products hitting the market need to be faster and smaller than their predecessors in order to gain adoption, engineers must continue to find new ways to pack in necessary components while adhering to new product casing and size requirements. In order to do this efficiently, everyone involved in the supply chain must be able to easily share and transfer ideas and data that are vital to the PCB production process. Additionally, using a PCB design system such as PCB Artist™ that includes access to an extensive components library helps you find the parts you need to ensure your circuit board will be able to succeed in its intended application.

Moving From Concept to Finished Printed Circuit Board

All of your projects and products start out in the conceptual phase. Once your team has decided on an idea and worked out ways to develop the product, you will need to begin on a design for a printed circuit board that maximizes efficiency and performance while solving challenges such as space limitations and heat production. After these challenges have been sorted out and your team is ready to move forward, the PCB manufacturing experts at Advanced Circuits make it easy to submit your files, receive a quote, place an order and get your boards quickly. This way you get the PCBs you need without delay so you can focus on the next stage of product development. To get your questions about PCB production answered, contact a representative today.

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Ordering Production Volume PCBs from Advanced Circuits /blog/ordering-production-volume-pcbs-from-advanced-circuits/ /blog/ordering-production-volume-pcbs-from-advanced-circuits/#respond Wed, 29 May 2013 21:39:44 +0000 http://dev.4pcb.com/blog/?p=141 Continue reading ]]> When you need to place an order for a large quantity of printed circuit boards, you want to be sure to work with a manufacturer that offers the highest quality for the PCBs you require. Advanced Circuits makes PCBs that meet the highest industry standards for quality and sustainability so that you know you will receive a consistent product without issue. Each PCB undergoes a rigorous testing process to ensure proper quality control. You have the freedom of designing your PCB to work exactly as you need it and Advanced Circuits will deliver the production volume to allow your products to be successful.

Convenience and Detail from Advanced Circuits

If you are ready to place your order for printed circuit boards, Advanced Circuits gives you the immediate detailed information you are looking for so you have one less thing to worry about. You will get your PCB quote instantly, allowing you to place your order without delay. In addition, you can view your account and order status at any time to get information on any problems with your Gerber files or potential CAM holds so they can be resolved. Contact the team at Advanced Circuits today for more information.


 

You may also be interested in our Press Release for Offshore PCB Manufacturing:

 

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