Start with a Schematic

A schematic uses symbols to designate the components and shows the components used and how they connect in the circuit and is needed to design the PCB.

PCB Design

The PCB designer uses the schematic and specifications of the components to design the PCB manually or with a computer-aided design (CAD) program like the one offered free through Advanced Circuits.

TIP: To make your PCB look professional:

• Place the components on a 0.10 grid, horizontally (x-axis) or vertically (y-axis), not on angles.
• Place the components with polarity (anodes) facing the same direction in both axes.

The same with resistor stripes.

Inserting the Components on the PCB

The components are inserted manually or by a machine called an automatic insertion machine. This procedure is called PCB electromechanical assembly.

The component wire leads are soldered in place by hand or a wave solder. Some companies bend the wire leads on the solder side of the PCB to hold the components in place before soldering.

Before the Production Run

The making of a prototyping board before the production run is not only a common but wise procedure. By doing so, any errors in the circuitry or printed circuit board design are more likely to be detected.

TIP: Prototype PCBs often lack a solder mask. Make sure the traces are wide enough to handle the amperage with a solder mask.

Advanced Circuits Can Solve Your PCB Needs

If you are looking for a one-stop shop for your PCB needs, Advanced Circuits is your PCB solution. From the design of your PCB to making your boards to assembly.

Some of the services provided are:

• PCB Design Layout software
• Free PCB file checks
• Barebones PCBs
• PCB full spec prototyping
• PCB full spec production
• PCB assembly
• PCB stencils
• 0-10 layers PCB (standard)
• 0-40 layers PCB (custom)
• No minimum order
• DOD contracts ready
• Space & flight approved PCB supplier

Advanced Circuits is your market industry expert, whether you are a student, hobbyist, or a manufacturer of defense, aerospace, or medical equipment.

Contact us today for more information or to have a live chat with an expert.

Use the Right Software

One of the best things you can do to improve the quality of your PCB design is to use quality software for the creation. Of course, some might worry that software will be expensive or difficult to use. While this is certainly a potential problem with some pieces of software, it doesn’t have to be.

Advanced Circuits offers PCB Artist, a robust piece of software that can provide you with the guidance and tools you need for your PCB design regardless of how simple or complex it might be. It offers more than is found with most other pieces of software on the market that provide similar features. One of the best features of the software is the price. It is entirely free, so you will not have to worry about paying anything when you are getting started. Whether you are a hobbyist or working for a company, you will appreciate this benefit.

While the software will have a learning curve, like any piece of software, it tends to be easy to use. Those who have any experience with PCB design should not have a problem getting started with the intuitive software. When you use PCB Artist, you can create up to 28 layers on your PCB. It features Gerber format files, has design rule and check support, and a host of other helpful features.

The software does not take up too much computing power either. You will only need to have a Pentium processor that’s at least 1.8Ghz. You will also need 512MB of RAM and 1.26 GB of storage space on your hard drive. These small requirements should be achievable by just about any computer today. However, it does need to be a Windows computer because MAC and Linux are not supported currently.

The software can help to make the PCB design process faster and easier, but it’s important to realize that this is just a tool. You still need to understand the concepts of good design.

Streamline Your Circuit Design

One of the most important aspects of PCB design is keeping things functional, often through the simplicity of design. You don’t need to jam as many components as possible onto a single board. Instead, you want to be sure that you are creating a circuit that can perform the functions that you need without being too crowded. Think about what you need the circuit to do and design for that. Streamline the board, use good, basic design principles, and build from there.

Beware of trying to do too much on a single board. There is a chance for more to go wrong. There is also the worry that too many components could cause overheating if you don’t consider how it will be cooled.

The software can make circuit design easier and have a good representation of what it will look like and how it will work. You can often see issues that would come into play even before you prototype. Additionally, you can send the design for an engineering review. Advanced Circuits offers a free engineering review. This will give you a better idea of whether your PCB design will work or not.

Always Use a Prototype

Of course, the next step should be to prototype the board. Even if you have checked it virtually and the engineering review looks good, get a prototype. This will help to ensure that it is working properly in the real world. You can see how it fares in the case you have designed. You can see if there are overheating issues, if it doesn’t always trigger properly, etc. The testing will give you a better look at the board and the areas where you might need to make some changes.

In a perfect world, you will find that the prototype works without a problem. If that’s the case, you can move on with manufacturing. However, if there’s an issue, it is better to know now, so you can go back and fix it and then test again before unleashing your PCB design into the world.

Use Advanced Circuits for Your Manufacturing Needs

Advanced Circuits is one of the largest PCB manufacturers in the country. We have decades of experience and can provide you with everything you need from start to finish. Not only do we have the free PCB Artist software you can use for the PCB design and free engineering reviews before you go into manufacturing, but we also have quality manufacturing facilities. We can be the “one-stop-shop” for all of your PCB needs.

As the third-largest manufacturer of PCBs in the United States, we provide a fast turnaround time, so you can get your boards quickly once you place your order. You will be happy to know that there is no minimum order either. This will make it easier for you to get those prototypes you’ll want to use for testing.

Advanced Circuits is not a broker. All of the work is done in-house at our facilities. This includes the manufacturing and assembly of your PCBs. We have a fantastic shipping record, we’ve been around for years (so you can be sure we aren’t going to disappear overnight), and we strive to make the entire process as easy as possible for you. Contact us to learn more and to get a quote. We are looking forward to helping you with all of your PCB design needs.

Use Software to Design the Circuit Boards

Modern software has helped to make it easier to design printed circuit boards. It has cut down on the amount of time it takes, not to mention the number of errors that would need to be fixed. Software, such as Advanced Circuits’ PCB Artist, will make it nice and easy to create just the board you need. The software will let you create your circuit boards virtually. You can add and remove components as needed and test them in the software to get a better sense of how they would work.

This is a nice benefit for designers. It allows for the creation of a range of interesting and new designs far faster than it would be with a breadboard. It’s possible to find problems and errors in the board even before it goes into prototyping. It becomes possible to save time and money, which is helpful for anyone whether working as a hobbyist or creating circuit boards for the latest and greatest electronic gadget.

If you want to have the best possible design for your circuit board, our PCB Artist software is an ideal solution. Even better, you will not have to pay anything for the software. It is available at no cost to those who need to use it. You can use it to create the files for your circuit boards, and then have them sent to us to be manufactured. We even provide a review of the files to ensure they are ready to be made. This cuts down on potential errors even further.

The software we offer is intuitive and easy to use. If you have any experience putting together circuits, even minimal experience, you should not have any trouble with it.

Always Use Good Design Protocols

One of the issues that some designers come to find when they are creating circuit boards is crowding. Boards today have the potential to do quite a bit. However, there is often the temptation — especially with new designers — to put too many components onto the PCB. While it might seem like a good idea to make the best use of space, too many components could be a problem. Typically, these problems will arise during the testing phase. Therefore, you will want to be sure that you do plenty of testing.

A better option is to think simpler. Consider what the circuit board needs to do and make sure it can do that with as few components as possible. It might mean needing an additional board or even redesigning the device. Still, finding the cleanest design possible tends to be the best option. It can reduce problems later.

Also, consider how the components are mounted on the board, along with your trace angles. It’s a good practice to use 45-degree trace angles. This can help to reduce the amount of overcrowding that you might have otherwise.

One of the main problems that can come from overcrowding a board is overheating. If there are too many components on the board trying to do too much, there is a good chance it will overheat. Even with the fans that might be in the device already, there is still a chance that it could overheat. It’s best to use the right design principles and protocols in the first place rather than trying to add more fans to keep things cool with your circuit boards.

Check Your Prototype

Once you believe that you have a great design, you will want to order a prototype. You should test this prototype (or several of them) in real-world situations with your device. See how they work in practice, not just in theory. This will give you a chance to see if there are any issues that weren’t discovered during design. It’s better to realize that you have a problem with overheating on your prototype before you order 5,000 units from the manufacturer.

If you notice there are issues, it’s time to head back to the drawing board and make some changes. However, don’t jump the gun and think that those changes were all you needed. It’s best to err on the side of caution and to continue with another prototype round. Test it again and put it through all of its paces to ensure it will work properly no matter what you put it through.

Choose a Quality Manufacturer

Ideally, you will have chosen a great company to make your prototypes that can also manufacture all of the circuit boards you need. This will be a better solution than trying to find two different companies. Fortunately, Advanced Circuits can provide you with what you need. You will be able to use the free software and take advantage of the engineering review. You can order some prototypes to see how it all works, and then you can place your main order.

You will be happy to know that we have some of the best and fastest service in this field. You can often get your orders within days of placing them. We strive to make it as easy as possible for you to get high-quality circuit boards quickly and easily, and at prices that you can afford. We work hard to ensure that you get the best possible service no matter the size of your order. To stress this, we don’t have an order minimum. Order as many or as few as you need. Get in touch to learn more.

Why PCB Design Matters

Why is PCB design such an important consideration? Simply put, it affects all aspects of the electronic device. If the board is designed with the wrong materials, if the traces are not correctly routed, if the vias are not properly designed – the board will either not work, or will not work as expected. That could lead to problems as basic as a lack of functionality, or as dangerous as overheating.

The key to PCB design is software. However, the market has grown immensely in the last few years. How do you choose the right PCB design software for your needs? We’d like to offer a helping hand here by outlining the things to look for in PCB design software.

Ease of Use

The first consideration has nothing to do with feature sets, automation, or component libraries. Instead, we’re going to focus on how easy the software is to use. Of course, ease of use is a deep topic and touches on everything from the intuitiveness of the user interface to the ease of accessing tools and features. It is also one of the most difficult qualities to quantify.

We’ll limit our discussion here to a simple formula: the number of clicks, keystrokes, and mousing required to achieve a goal. The more clicks, keystrokes, or mouse movement necessary to complete a step, the less easy to use the software is. The fewer clicks, keystrokes, and mouse movements necessary, the easier the software is to use.

Why does this matter? Simply put, if you have to click, hit multiple keys, and then move the mouse several times to accomplish a common action, it will require a significant investment of time and effort. Instead, look for PCB design software that helps streamline common actions to save you time and hassle.

Learning Curve

This is tied directly to ease of use but also touches on other aspects, such as design language (not coding, but the way the software is designed with users in mind), and more. Shorter learning curves mean you can get started using the software sooner. Steeper learning curves mean increased time learning how to do things within the program. Shorter learning curves are always preferable, as this ensures you’re able to hit the ground running. However, make sure that you’re not sacrificing features for a shorter learning curve.

Feature Set

The feature set offered is a critical consideration with any PCB software. While features and capabilities vary dramatically from one software option to the next, there are some commonly needed features to look for, as well as nice-to-have options that make one option stand out from the others.

• Component Library – A robust component library helps reduce design time by allowing you to drag and drop commonly used components from the library onto your board design. However, to get the most value from this feature, you must know the components your board will need and then verify that they’re included in the library.

• Layers – How many layers can the software handle? While simple PCB designs might call for just a few layers, complex boards that support multi-functionality will require many layers. Today, most PCB software can handle multiple layers, but it is important to verify that the option you are considering matches your design complexity.

• Simulation – Any PCB software worth considering should provide you with a simulation function. Essentially, once you finish designing the board, this feature allows you to test operation and model usage scenarios. It is important for identifying potential flaws in traces and vias, components set too close together, verifying heat resistance during operation, and so much more. Without an ability to accurately simulate real-world use, you’re relying on guesswork.

• 3D Modeling – Three-dimensional modeling capabilities are vital to creating an optimized PCB. This feature allows you to get a bird’s-eye view, but also to zoom in on the smallest features of your board. From component placement to lamination, layering to design changes, 3D modeling offers powerful capabilities that every board designer needs, whether you’re creating a single prototype or gearing up for a full production run.

The Cost Factor

Finally, let’s touch on cost. Robust PCB design software can be costly. Those costs can rise even more when you factor in add-ons, such as multiple user licenses, or limits set on the number of signal layers or pins. However, many engineers assume that PCB software must come with a high price tag to be worthwhile. The truth is that cost is not always an indicator of quality or capabilities. In fact, free PCB design software can be both high-quality and highly capable.

Free PBC Artist Software

At Advanced Circuits, we’ve led the PCB industry for decades and understand the complexity of finding the right PCB design software. In addition to our groundbreaking production capabilities, we also offer access to PCB Artist at no cost. It supports native Eagle import, multi-page schematics, controlled auto-router, up to 28 layers, and comes with a library of over 500,000 parts. All that, plus it’s unrestricted and requires no licensing fees.

Contact us today to learn more about our free PCB design software or our capabilities when it comes to board manufacturing and assembly.

When working with circuit design and creating printed circuit boards, many best practices can prevent having to continually alter and change the boards. Some of them are common knowledge while others might teach you something new that you can incorporate into your next PCBs. We want to focus on tips that will make a huge difference in your creation process and let you speed up your work.

Consider Orientation, Space, and Accessibility

One of the best tips we can offer you with circuit design is that all the components that you add to a board should be given a bit of space between each other. It might seem satisfying to place every part right next to another, but you also need room for wires to spread out. Keep in mind that components with fewer pins will need less space. Having extra space can also help with auto-routing since soldering will be simpler.

You also need to think about the orientation of parts when you place them. In general, the best tip here is that components should have the same orientation as each other. There’s a good reason for this practice. In most cases, the parts have a standard pin number system where pin one is found in the left upper corner. When orientation is the same between parts, it will prevent later mistakes in soldering and inspections.

Accessibility is also crucial, especially for nodes that are the most important in your build. Even when you have a great design and have gone through prototyping with products from a company like Advanced Circuits, you might do testing and see something isn’t working the way it should be. You’ll want to measure the signal in the PCB during the circuit design process. Be aware when designing the PCB about what points will be most important to troubleshoot and make them accessible. If this isn’t possible, make sure a test point is connected to them.

Check Component Sizes, Exchange Wiring Directions, and Select Line Widths

When you have an idea of how you want to lay out your components during circuit design, one option is to print out the layout. You can then take the parts and place them on top of the page to make sure they match. In some cases, this can save a ton of time since datasheets aren’t always 100% accurate. Another option is to use the free circuit board design software by Advanced Circuits to ensure your build is exactly the way it should be.

Assuming you are making a circuit with several layers, it’s best to swap the wiring directions as you go between the layers. For instance, one side of the layer might have horizontal traces while the other side uses vertical traces. This is an important tip since it helps facilitate the wiring or lines that need to pass over others. Alternate direction when using several layers for the best results.

PCB width will vary based on your project. A larger width is going to reduce the level of resistance, which means that it will also create less heat. It’s important to choose the width of lines you are sizing based on how much current is expected to flow through them. Several online calculators can help with this process. As you might guess, power lines should have more width than other lines since they will carry a larger amount of current.

Special Considerations for Power Circuits

When creating a power circuit, the number one tip is to ensure your power and control grounds remain separate. Large current spikes and high voltage can create interference in the control circuits, which aren’t designed to handle as much current and voltage. This is the main reason that the control ground and the power ground should be kept apart in any power supply stage. If they need to be tied together, it should be toward the end of the supply path.

For those who need circuits with several layers, it’s best to place the control ground somewhere in the middle layer during circuit design. The power traces can be placed on the top layers, while the bottom layer can handle the control traces. There’s a genuine reason to lay out your circuit in this manner. The middle layer will have a large ground path that helps prevent interference from the power circuits for better protection.

While this applies to any type of PCB, it is most important when designing and creating a power circuit. You want to ensure the width of the wire for the power supply is sized based on how much current will go through it. The reason this is essential is that a wire that is too small can generate additional heat and damage or destroy the wires.

Let Professionals Handle the Hard Work

Whether you are creating a prototype or the final PCB for a circuit design on a product you want to offer, there are many things that can go wrong. That’s precisely why working with professionals can be a great idea. Companies like Advanced Circuits have decades of experience and understand the ins and outs of PCBs. The company can manufacture PCBs of all sizes and levels of complexity to make your life a little easier.

As we mentioned earlier, Advanced Circuits provides software to design PCBs. They also have a FreeDFM file check, PCB Artist software, and more. The company has been leading the PCB industry for more than 25 years and has high-quality standards using the most innovative technology. Whether you need a small number of PCBs or tons of them for a major project, we can offer you a solution that meets your needs.

Use Quality Software for the Design

Using PCB Artist or similar software will help to make the design process much easier. It will be easier to keep track of all of the different elements and components that you need for the design. The software makes it possible to see the design in a new light and to quickly make changes, rename elements, and test to see whether it will work. While the software won’t do all of the work for you, it will help to make the process smoother and faster.

Double Check Spacing

Many designers like the idea of making their circuits as small as possible. It will help to reduce space, but it’s not always the best solution. You still need to be sure that you have enough space between the components that it will be possible to solder and assemble the board. Quality software will often make it easier for you to virtually see where the components will be. Add enough space to work on the board if needed, but still keep it relatively small. SMT helps make it possible to reduce the size without the need to cram all of the components tightly together.

No Right Angle Traces

Another tip to keep in mind for your circuit designs is to beware of how you are placing traces. If they are placed at 90-degrees or right angles, it will often be hard for designers to ensure they are uniformly wide. Instead, it tends to be a better option to use 45-degree angles. These are a better width, and you’ll find that they won’t overcrowd the circuit design.

Make the Loops Small

Loops in your circuit design should always be as small as possible. This is particularly true when it comes to high-frequency loops. When you have smaller loops, it means that you have lower resistance and inductance. When you place the groups over a ground plan, it will help to reduce the inductance even more.

Smaller loops work well to reduce voltage spikes, prevent noise from being coupled into the circuit, and reduce signals that could cause problems with the overall design.

Placing Decoupling Capacitors

Another thing to keep in mind with circuit designs is where you’re placing decoupling capacitors. Typically, they should be as close to the power and ground pins of integrated circuits as possible. Doing this will help to improve the efficiency of the decoupling capacitor. When they are placed too far away, there’s a chance that it will add stray inductance.

Identify Heat Generating Areas

With many circuit designs, certain areas will produce a lot of heat. When a circuit has to handle a large amount of heat, there is the potential for that heat to damage the PCB. One of the easiest ways to help dissipate the heat is by adding heat sinks or coolers. This can help to keep the board cooler.

Additionally, when designing the board, it’s a good idea to move any of the crucial PCB elements away from heat sources. Keep in mind that the circuit might not be the only part of the device that’s generating heat. Consider where the circuit will be placed in the device and be sure that it’s not going to be too close to other heat-generating locations.

Remember the Importance of Prototyping

You might start your design by making a prototyping board or breadboard. This can be a good way to start, but even after you’ve completed your initial design, you need to make sure it will work in the real world. By using software like PCB Artist, mentioned above, and then getting an engineering file review, you’ll have a better idea of the viability of your circuit design.

However, you can’t — or at least you shouldn’t — start production quite yet. Instead, you’ll want to place a small order of PCBs that you can use as practical prototypes. These are boards that you can use on your devices to see how well they work in the real world. Sometimes, you’ll find that all of your work has paid off and it works well. Other times, you might notice some things that you can change to make the PCB even better.

Perhaps you can find a way to make the circuit design more effective and have less latency, for example. Maybe you find that you need to add a different component to meet the actual needs the device will face when it’s in use by one of your customers.

You might have to rework your circuit design, or you might find that it’s already in good shape. Once you feel it’s as good as it can be, you can then talk with Advanced Circuits about production.

These are just some of the ways to help improve your circuit designs. The more you learn about designing circuits, the easier it will become to create better and better PCBs.

Why Choose Advanced Circuits?

What makes us a good choice for your PCBs? We have a lot of experience in the field and are the third-largest PCB manufacturer in the country. Advanced Circuits prides itself on being able to meet the needs of customers and exceed their expectations. Whether you need only a small number of PCBs or you need to have thousands of them, we can help. We have a large facility that can provide for all your manufacturing needs, large or small.

We have a fast turnaround time, so you can get the PCBs you need in a matter of days. Whether you are looking to go into production or you just want some workable prototypes that you can test, it’s easy to get what you need with Advanced Circuits.

The Pros of Prototyping Board Design

Although the world of technology moves quickly, it also moves intelligently, or at least it should. This means that before a circuit board can be used in electronics, it should go through plenty of testing to ensure it does what it is supposed to do. The best way to do this it by prototyping the board design.

Going through a prototyping phase allows you to see whether there are any issues with the board that will arise when it is being used. You can note the errors and places where you can make improvements to the board before going into full manufacturing mode. Once you have your design created and sent to Advanced Circuits, for example, our engineers will test the design. This helps to ensure that everything is working as it should.

You will also find that prototyping the board design will help you to save time and money. If you find that there is a problem with the board early, it will be easier for you to make changes to get the board to where it needs to be. You won’t have to worry that your boards don’t work and that you will have to go back to the proverbial drawing board after you’ve ordered a few thousand of them.

You will also have more peace of mind knowing that your design works even before you place an order for one. This makes projects far easier to handle from the design perspective, as well as giving you confidence in your design.

The Cons of Prototyping Board Design

There aren’t many cons when it comes to using prototypes. However, it will depend on how you prototype the board design. If you are using a breadboard, which is what many people do because it’s relatively simple and it is how many people learned, it can cause problems.

The problems stem from the fact that these breadboards tend to have limitations compared with prototyping a board using software. They tend not to be a good option if you are working with a design that has high voltage or that is extremely complicated. It can also be difficult to “map” exactly what you are doing, and this could lead to mistakes down the line. Software, on the other hand, can catch these issues and eliminate them before you have a test board manufactured and sent to you.

You will also find that breadboard prototypes have trouble dealing with higher and more precise frequencies. Since boards today utilize surface mount technology that thrives with higher frequencies, it might be difficult to make a viable prototype using a breadboard. The breadboard strips also typically have a high resistance and could cause stray capacitance that can cause problems with the prototype. You might end up with a board that should work but doesn’t, simply due to the limitations of the board.

Fortunately, you can use software that can help to mitigate the problems of the standard, traditional breadboard.

Prototyping Board Design Using Quality Software

There are many software options available today for designing printed circuit boards. While we might be biased, we believe that our option, PCB Artist, is the best. It helps make the prototyping and the design of boards much faster and easier. It allows you to test out different designs and components to ensure everything on the board works well together and it can provide the results you need.

While there are some expensive PCB software options available, this doesn’t mean that they are the right choice. Because we offer a full manufacturing facility, and we want to make sure our customers get exactly what they need, we provide our software free. You won’t have to pay anything to use PCB Artist.

Just because the software is free does not mean it lacks in features. We have more features than the paid software many people are using. This is a fully-featured piece of design software that offers free, live technical support.

It’s professional-grade software that is sure to provide you with a faster and easier method of designing your boards. Some of the features of the software include a controlled autorouter, component autoplace, individual colored nets options, ratsnest connections optimization, and multipage schematics.

Once you design your board, you can test it to make sure that it works. We even provide a free engineer review to ensure it will work. If you would like, you can then order a handful, or even just one of the boards. It can be sent to you so you can then put it through its paces and make any changes that could be needed to improve the board.

Our goal is to make the process of getting quality boards that work as simple and as fast as possible. You will never have to use another plastic breadboard again.

What’s Right for You?

Unless you are 100% certain that your boards are perfect and that there are no potential issues that could arise, you should consider getting a prototype. It allows you to look for any small details that you might have missed. It’s always better to be safe than sorry.

Take the time to check out Advanced Circuits to see everything that we have to offer in addition to the PCB Artist software. Our manufacturing facilities are state-of-the-art, and we can provide you with a fast turnaround no matter how many boards you might need to order once you are sure your prototype works. Learn more about our services and facilities to see why we might be the right solution for your needs.

Those who work in the field know this and they are well aware of how important circuit boards are, and they are always looking for ways that they can improve on their own designs. Below, you will find some tips that can help with printed circuit board design.

Use PCB Design Software

In the past, designing printed circuit boards was more time-consuming and difficult than it is today. Now, it is possible to find and use design software created for printed circuit board design. The software allows designers to construct the software in a virtual space. They can add and remove components as needed and then test them in the digital space to see whether they would work properly in the real world.

This gives designers the freedom they need to create new and interesting designs while allowing for testing to weed out the errors and problems from the board. The software can be a huge time saver and money saver for companies, and for individuals who might be making their own boards as an amateur or hobbyist.

Best of all in this day and age, you can find great software and you won’t have to spend a dime on it. PCB Artist from Advanced Circuits is fully-featured software that will make it easy for you to create the boards you need and to test them. Once you have created the boards and have the files you need, you can send them out to be manufactured.

Proper Spacing on the Board

Many times, new designers will try to pack as many components onto a PCB as possible. They may think that it will provide them with the best use of space, but that is rarely the case. Often, it simply means there will be more problems down the line when the board is tested. When components are too plentiful or too tightly spaced, it can cause issues with heat and with the wiring and soldering processes. Instead, it makes sense to have a printed circuit board design that is as clean as possible. By orienting similar components in the same direction, it can help with proper routing, for example.

Working with software, as mentioned above, is a good way to let you “see” the design first. You can also make sure it will work with your current spacing before committing to the design.

Consider the Trace Angles

The angle of the traces will be important, too. Many people create 90-degree traces, but this is not an ideal option. In fact, this could cause problems. Many boards designed by professionals will instead have 45-degree traces. This is something that you should strive for with your printed circuit board designs. The 45-degree traces help to relieve overcrowding as discussed above, and it can also help to improve the transfer speeds.

Be Aware of Heating Issues

Heat is often a problem for printed circuit boards. Designs need to account for proper heat dissipation, which can vary depending on the device type. You will want to examine any components that might be considered problematic from a heat perspective. You might also want to add thermal reliefs to the design as a means to help keep it somewhat cooler. Other elements in the device can help to keep the board cool, such as fans. However, you should do what you can on the board to reduce heat issues in the first place.

Choose a Quality Manufacturer Offering Great Materials

You should consider not just the initial printed circuit board design, but also what happens once you have a design that is complete. You need to have a reputable manufacturer create the boards for you. Regardless of whether you are only printing a few of the boards or you need thousands, make sure you choose a manufacturer that can deliver.

You should look for a company that uses high-quality materials and that has been in the field for years. Learn about the company’s reputation, the certifications it has, assembly services, and the overall capabilities.

Having a great design is essential, but if you do not also have a great manufacturer that can deliver on your design, it will not matter. Do not neglect the importance of a great manufacturing company for your printed circuit boards.

Once you believe you have found a good manufacturer, it is a good idea to order a prototype or a small batch. This ensures you are not spending a large amount of money on your first order, and allows you to test out the boards to ensure they are of sufficient quality. You do not want to make the mistake of ordering 10,000 PCBs from a company that you have never worked with or tested before. You need to know what you are getting before you commit.

Get in Touch with Advanced Circuits

Above are just some of the things that you will want to keep in mind when you are creating printed circuit board designs. When you work with Advanced Circuits, you will find that we can make many parts of the process much easier for you. We offer free high-quality PCB software to help with your designs and testing. We run engineering tests on the designs before manufacturing and will make you aware of any issues that might be present. Advanced Circuits offers excellent customer service and ensures that you are getting what you need, when you need it. Our quick turnaround time means you will get your boards quickly. Over the decades we have been in this field, we have strived to provide the best service possible for all of our customers, large and small.

Fortunately, there are good options for free PCB design software you can start using. At Advanced Circuits, we provide what we believe to be one of the very best options, and it will not cost you a thing. Let’s take a closer look at the importance of using the right software.

PCB Artist Design Software – Free and Fully Functional

Today, creating and designing printed circuit boards is easier than it has been at any time in the past. One of the big game changers in this area was the creation of design software geared toward printed circuit boards. Quality software can make the process faster because it is possible to look for and find potential mistakes before making a prototype or going into production. It can save time and money.

However, if the software being used is not high quality, it could end up causing problems. Poor software is one of the reasons that some PCB designers still struggle at the design stage. Some of the free PCB design software options that are available are woefully lacking in terms of features and capabilities. Other types of software are very expensive, and not everyone is capable of paying for a pricey piece of software that they might not use very often.

It does not have to be that way. We have an option called PCB Artist. This free PCB design software is a fully-featured option that is sure to please even the most critical designer. The design software has features that are not found even in expensive options on the market today. It is considered professional-grade software and offers free, live technical support. The software includes many features that help to make the design of the PCBs faster and simpler.

Some of the Features of the Free PCB Design Software

The robust library is one of the draws of the software. The library for PCB Artist has more than half a million parts. In addition, you can create up to 28 layers. The software features Gerber format files, and there is a design rule check and report. You can spot errors and correct them before you try to make a prototype of your PCB, which means you will not be wasting your time and money with designs that are not going to work.

The software has a controlled autorouter, component autoplace, individual colored nets options, ratsnest connections optimization, multipage schematics, and a host of other features that help to make it a standout option among the software choices that are available today. When you take the time to compare this software with both free and paid CAD software options on the market, you will see that PCB Artist is head and shoulders above the competition.

One of the best things about this free PCB design software is the fact that it is intuitive and easy to use. While those who have experience in designing printed circuit boards and using other software will not have any trouble, neither will someone who is still learning. It has an easy-to-understand interface. You should be up and running with the system quickly.

In addition, there is a user’s guide that is available for download, tips and tools, and video tutorials. These help to answer questions that people might have about the software and get everyone up to speed. The live tech support is available by email or phone.

You will not need to have a powerful PC to run the software. As long as you have a Pentium processor that is faster than 1.8Ghz and 512MB of RAM, you should be fine. Keep in mind that you will need to have at least 1.26GB of space on your hard drive for the install, but this should not be an issue with most. However, you will want to keep in mind that Linux and MAC OS are not supported at this time.

Creating the PCBs After Designing Them

After you have gone through the process of designing the PCBs and running them through virtual tests to ensure they work, you will want to create a prototype or a production run. Getting a prototype is often a good idea, as it will allow you to see how the PCB works in practice, and you can make any needed changes before going into production.

Once you are certain it is ready, it is time to place your order. Advanced Circuits has decades of experience in this field and is one of the largest manufacturers of PCBs in the United States. The materials used in the construction of the PCBs are always of the highest quality, and you can expect the same quality in the construction of the boards. All of the files for PCBs we make will receive a free engineering file review. This provides you with an additional check to ensure that your circuit boards are ready.

Save Time and Money with Free PCB Design Software

When you choose the software from Advanced Circuits, you will find that you are saving not only on the cost of the software but also saving on wasted time. For those who are using low-quality pieces of software or who do not have software that allows for comprehensive testing, it means mistakes are likely. Those mistakes will cost time and money that most people do not have today. Instead, start using our free PCB design software to get your printed circuit boards ready, so you can have them manufactured.

When they do custom PCB design work, they know that there are risks involved. The designs themselves might have tiny flaws that result in a batch of unworkable boards. There could be production delays and more. This is why so many look for the very best custom PCB design software and resources.

It Starts with PCB Design Software

PCB design software is an essential part of the custom PCB creation process. It often generates what are known as Gerber or IX274X files (they are one and the same). The very first phase in the production or manufacturing process, they are digital blueprints (though they can also be printed) for the board. Early in the industry’s history, the plans were printed on layers of transparent film that were color-coded to identify the different areas of the board and help to emphasize potential design flaws instantly.

This, clearly, was not an optimal approach because of the time and materials involved.

Modern computers and more advanced custom PCB design software have empowered designers to easily see the layers, make changes, and adjust the design. These designs are still similar in nature to plans used by architects and engineers. They look only at design and assembly processes, but they are unable to highlight errors or issues automatically.

Getting to the Heart of the Problem

What does this mean to the company in need of those custom PCBs? It means that even if using the very best custom PCB design software, there may be flaws in file types (including Gerber files) that result in unusable boards or lengthy and costly delays.

And this is particularly true in our modern age of outsourcing and production-only services.

As an example, a subcontracted manufacturer may handle the custom PCB Gerber files without recognizing a design glitch. Because they are a no-touch producer that just takes files and makes boards, it can often mean that the entire batch of custom PCBs is created, and only upon arrival will problems be recognized. Clearly, this will always create a financial, production, or scheduling dilemma.

This puts a lot of responsibility on firms using custom-printed circuit boards. It means they should find the optimal custom PCB design software and any resources available for avoiding major issues. It could be said that it also makes the company’s design team responsible for knowing where any flaws in their Gerber or other files might appear and how to best avoid such issues.

Does that sound like companies using PCBs have to find solutions even if they don’t yet know the problems? Yes, and it is vital to find manufacturers who support custom PCB design with risk-reduction solutions like evaluative tools and design resources.

Complimentary Custom PCB Design Software and Analytics

Advanced Circuits is among the most trusted and popular domestic producers of custom PCBs and prototypes. They provide full design-to-shipping services, as well as assembly.

More importantly, they are a company committed to ensuring their clients avoid expensive mistakes like those described earlier. They do this through an array of approaches, including an astonishing collection of free design tools and resources.

FreeDFM

Whether it is Gerber files or another design program, Advanced Circuits enables customers to export design files into the site’s free custom PCB file check software – FreeDFM. This runs a comprehensive analysis of the designs uploaded to the program. It sends the results to the specified contact person, including glitches fixed and issues left unaddressed but which warrant a red flag.

The program rapidly evaluates and repairs issues in the custom-printed circuit board design files, and tags “potential showstoppers,” or issues left uncorrected. This promises a waste-free process that eliminates delays or useless production runs. Running Gerber files before submission also provides a discount on a project.

PCB Artist

On top of evaluating plans, industry-best design software is also made available entirely free of charge. The custom PCB layout software, known as PCB Artist, is offered in its unrestricted format. It can be quickly and easily used to design custom PCBs with up to 28 layers, and each can feature elements from a library of more than 500,000 common parts and components. It is empowered with auto-routing design tools, digital schematics, and much more. This nearly eliminates any risks of a flawed design. These custom designs can also be sent through the file check to ensure error-free results and get a discount for the work.

Cut Down on Common Custom PCB Problems

Just what sort of issues will such tools identify and/or erase from Gerber files? The most common include:

• Conflicting layers – Gerber files feature design specifications at every layer. The designer has to ensure that the specs function synchronously or there will be errors at every subsequent layer.
• Missing data –Incomplete data is as damaging as missing data. Using the free custom PCB design software and checking services will indicate when details don’t line up with specifications or when there is mismatched information. Eliminating such errors will save a lot of time, money, and headaches.
• Flawed file names – It is not at all unusual for Gerber files to use a flawed naming protocol. This causes confusion within the process and can only be detected by file checking or troubleshooting ahead of the game.
• Empty files – Designers frequently move, erase, or negate data, and this inserts empty files into the process, increasing the risk of problems with the fabrication process.

Custom PCB design should be as error-free as standard design. There are reasons that such issues can occur, but with the free resources that Advanced Circuits makes available, such risks, delays, and problems are avoidable.