Today, a lot of overseas outsourcing has eliminated the one-on-one meetings and factory tours. Does it mean that there are no longer manufacturers who will uphold the standards of the past? The good news is that there are still manufacturers who can offer premier PC board design processes and match flawless production levels of the past. Some even have rapid turnaround times that compete with overseas providers.

Enjoy Optimal Results with High-Quality PC Board Design Tools

Advanced Circuits is a company of that caliber and is one of the most trusted and top-rated companies within the entire PCB and prototype assembly industry. Offering PCB manufacturing (fabrication) and assembly, they are particularly trusted for their PC board design.

Why? It all has to do with the fact that they are a full-service company with decades of experience and an array of services that have been crafted to improve and support any PCB project. These services include free resources such as:

Free PCB File Check – The FreeDFM program enables clients to run a free and fast design assessment of their pre-existing Gerber files or other design files. The software works easily and simply. The PC board design files are uploaded, and then the program evaluates the files and analyzes all essential data, automatically fixing some issues, and generating an easy to read and use report that explains what was fixed and where there may be other problematic issues. Clients who put it to use also enjoy a discount if they run the designs in advance of submitting them.

Naturally, there are many already using industry-preferred file formats, like Gerber files, and the free file checking program available from Advanced Circuits requires exporting these files from the program, uploading via the free online tool, and submitting the email where results should be sent. It takes only minutes, and a quote, discount code, and link to the PDF of the results will appear.

Free PCB Layout Software: PCB Artist – Customers enjoy entirely free access to this advanced software. It is a comprehensive PCB design tool that clients access in an unrestricted format. It is capable of up to 28 layers and includes more than 500,000 parts, a controlled auto-router function, multi-page schematics, and more. Entirely free to use, it is also user-friendly and is frequently described by industry experts as the best PC board design tool. Clients of Advanced Circuits enjoy complimentary use of the program to save money and time while avoiding unnecessary flaws or mistakes. PCB Artist comes with printable tutorials and video options that walk users of every level through the traditionally complex process of PCB design and manufacturing. This means that any concerns about the time spent learning the software or similar issues can be set aside. Instead, a faster and more efficient process for design can be used, and PCBs can even be ordered directly through the software.

Every order the company receives also enjoys the benefits of a complementary engineering file review before the fabrication process is initiated. This ensures that customers never experience the kind of hassles and costly mistakes that so many others have experienced when working with “no-touch” services common to overseas and outsourced projects. In such instances, clients end up paying for unusable work that had correctable design flaws overlooked simply because the designs were unchecked prior to the fabrication processes.

Even More Motivation for Doing PC Board Design with Advanced Circuits

While the many free PCB design resources are more than enough to demonstrate why Advanced Circuits is a preferred provider, there are even further reasons to entrust the PC board design and fabrication process to them, including:

• No tooling charges – When an order features Standard Specifications, they are glad to waive tooling charges and always cancel out such fees on reorders of Standard Spec as Custom Spec items.
• No minimum orders – There are no minimum lot requirements, meaning that clients are not forced to invest in huge orders with more PCBs than they might need or used.
• Not a broker – The company never subs out their work but instead relies on their top-of-the-line, 62,000-square-foot facility that guarantees the kind of quality and speed most want don’t always receive.
• 24-hour support – Customer service around the clock is great, but they also feature a live tech support team that allows design teams to speak directly with a CAM engineer at any hour of the day or night.
• Best shipping record – Advanced Circuits has the best on-time shipping record in the industry, and they are now shipping 50% of orders early! In fact, they say they “put our money where our mouth is . . . and we ship Standard Spec orders on time, or they’re FREE!”

So, is it possible to enjoy error-free PC board design using the no-touch approach? The answer is yes, and it is far easier than many think.

There are many reasons to choose Advanced Circuits. It isn’t just the free tools, the fast turnarounds, and the expert help. They also look to partner with their customers during the process of PCB design and manufacture. Offering tools to make everyone’s job easier and more effective, it makes good sense to get in touch with them now. Their instant quotes and easy order tracking guarantee that your firm can obtain top-quality PCBs designed flawlessly and to the most precise specifications – and the order will arrive on time, or it’s free!

Writing them without errors, though, is easier than it may seem. Gerber files are digital blueprints for your PCB. They detail each layer and shape the fabrication process that will be used to make even the most innovative designs. Many producers demand Gerber files, even if they are an assembly-only part of the process. This is to ensure clarity on all of the physical attributes of a PCB.

This means that even a single mistake will lead to all kinds of delays, financial issues, production problems, and losses. If you are using a “no-touch” manufacturer or fabricator, it also means it is a “no review” production process. They don’t analyze your Gerber files or PCB design, and it makes it easier than ever for incomplete, flawed, or inaccurate Gerber files to make their way into production, resulting in a PCB that doesn’t work.

Is the Gerber file so wrought with potential disaster as to make it a problem? No, it is simply that there are common glitches that are easily overlooked.

Common Glitches to Consider When Working with Gerber Files

Many are unaware of the most common problems with Gerber files, but it is immensely useful to know about them when entering into the PCB design and production process. These problems include:

• Empty files – Any designer may unintentionally delete or negate file content, leaving a 0-byte file that offers no workable data for the production or fabrication team.
• Flawed file naming protocols – Among the most common concerns with Gerber files is the use of a flawed file naming protocol. Leading to confusion for others involved in the process, this also complicates file checking or troubleshooting.
• Incomplete or missing data – Empty files are one thing, but it is also possible for details or information to be lacking or mismatched against the specifications delivered to a manufacturer. It is crucial for Gerber files to be where they belong, accessible, and complete.
• Conflict between layers – Some software creates multiple Gerber files with design specs at every layer. Should those layers fail to be combined synchronously, it can lead to composite layer design errors outside of individual layer design specs.
• Aperture lists – When Gerber files are in use, it is best to have a single aperture list with details the fabricator or manufacturer will need, as well as specs relating to the tools necessary for each stage. Multiple lists can mean errors, and the format of the lists should be in sync with the Gerber file format, as well.

Those experienced in Gerber file creation may think of such mistakes as avoidable or inexcusable, but they are common events. They doom most projects to huge production costs, lengthy delays, and failure. Avoiding them requires attention to detail, the use of high-definition CAD programs, implementing the best quality assurance practices from start to finish, and using a Gerber file viewer.

Because problems are so common, the best PCB manufacturers and fabricators offer free resources to prevent such issues.

Advanced Circuits Offers Support for Flawless Gerber Files

Advanced Circuits is among the top names in the PCB and prototype assembly industries. With the ability to handle PCB manufacturing (fabrication) and assembly, it provides clients with services that help improve all projects, especially the quality of their Gerber files. This is done by making a range of free resources available that support the creation of projects from first phase to final product.

Advanced Circuits offers the following options:

• The Advanced Circuits website has free PCB file check software for those with complete Gerber files ready to enter production. Known as FreeDFM, it is a program that will rapidly evaluate printed circuit board design files, correct many issues, and send a full report that identifies any other issues that could present problems along the way. Those who use this tool get a discount for simply running the files through the program. It does require an import of Gerber files (via an online upload). However, the software is free to use, and it will utilize the registered email address to send all of the analysis (in a PDF report) as well as the discount code.
• PCB Artist As anyone familiar with PCB design and manufacturing knows, most customers rarely get to tour a fabricator’s facilities or work one-on-one to address issues or avoid common errors. Once a great way to prevent problems, the global nature of PCB production makes this impossible. This is why Advanced Circuits offers another resource – the free PCB Artist program. This has a long list of features that guarantee an error-free design process and includes unrestricted design capabilities with a 28-layer limit, a controlled auto-router function, multi-page schematics, and more. This is not the same as Gerber files but includes a full library of tutorials that help all users to create flawless files.
• Free Gerber file reviews, corrections, and reporting by an engineering expert.

Further Resources to Trust

While this array of design resources proves invaluable to many, Advanced Circuits also dedicates itself to client satisfaction and success in other ways. For example, work is never subcontracted, there are never tooling fees if an order sticks to standard specs, and there is 24-hour tech support provided by a CAM engineer. They make no minimum order requirements and have the best on-time shipping record in the industry, with many orders arriving ahead of schedule. They are so sure they can meet customer needs that Standard Spec orders are FREE if they fail to arrive on time.

Gerber files can be a major hassle, but the tools and services available via Advanced Circuits support only the best results. Avoiding costly errors and long production delays are a thing of the past when your files are created without errors or problems.

It also opens up the door to the risk of losses due to flaws in the PCB design. Even when top-tier PCB design software is used by a skilled expert, there can always be mistakes that a production team can recognize. The “no-touch” approach used by most subcontractors, though, allows for glitches because files are often received and run without evaluation.

The good news is that some domestic PCB manufacturers have the ability to offer one-stop production, including access to free, premium PCB design software, along with expert evaluative services.

PCB Design Software to Ensure Optimal Results

Advanced Circuits provides customers with PCB design software, and rates as one of the most well-known companies in the PCB and prototype assembly industries. We handle PCB manufacturing (fabrication) and assembly, but it is often our PCB design software and expert support that sets us far apart from the crowd.

A one-stop shop with more than two decades in the industry, we provide customers with exclusive services that support, facilitate, and improve any project. The resources available for the PCB design process include the following.

Free PCB Layout Software – PCB Artist – Whether novice or expert designers, customers are often delighted by the entirely complimentary access they receive to this innovative PCB design software. Unrestricted, it is capable of up to 28 layers and includes more than 500k parts, a controlled auto-router function, multi-page schematics, and more. Easy to use, it is a noted printed circuit board design tool throughout the industry.

Free PCB File Check – Whether or not the free PCB Artist software is used, there is also the FreeDFM program that enables clients to run a free and fast design assessment. The software uses PCB design software files uploaded into the system and then evaluates them fully. The program ensures files feature all essential data, automatically corrects some issues, and provides an easy-to-read and use report. Clients using it also enjoy a discount when they run the designs in advance of submitting them to the team.

If a customer is using Gerber format files, the PCB design software and File Check program can still be put to use. There are free uploading tools, and it takes only the submission of a client email to obtain the full evaluative report. It takes only minutes, and a quote, discount code, and link to the PDF of the results will appear.

End Problems Using PCB Design Software

Worried that you are going to have to relearn the use of PCB design software to enjoy the free tools and resources…as well as enjoy all of those benefits? Don’t be! The PCB Artist software comes with printable tutorials and video options that take even the extreme beginner through the complex process of PCB design and manufacturing. And there are experts on-call 24 hours a day to help.

Additionally, on top of the free file review software, every single order receives a free engineering file review before the fabrication process is initiated. What is this? An actual engineer examines the file and guarantees that customers never experience the kind of financially harmful outcomes they might have received via the more common no-touch services from outsourced work. Rather than an easily correctable design flaw allowed to go through and ruin a batch, the trained eye will detect issues and correct them before a project begins.

And, while the free PCB design resources made available on our website is enough to demonstrate why we are a preferred provider, there are many additional reasons to use and order through the PCB design software, including:

• No tooling charges – When an order features Standard Specifications, we’re always glad to eliminate tooling charges and cancel out such fees on reorders of Standard Spec as Custom Spec items.
• We are NOT a broker – Advanced Circuits never subcontracts work. Instead, we rely on our top-of-the-line, 62,000-square-foot facility that guarantees the kind of quality and speed most want but don’t always receive.
• 24-hour support – Customer service around-the-clock is great, but we also feature a live tech support team that allows design teams to speak directly with a CAM engineer at any hour of the day or night and get answers about the free PCB design software or PCBs, in general.
• No minimum orders – There are no minimum lot requirements, meaning that clients are not forced to invest in huge orders with more PCBs than they might need or use.
• Best shipping record – Advanced Circuits has the best on-time shipping record in the industry.

Partner with Advanced Circuits for Error-Free PCB Design

Don’t spend a moment worrying about learning curves and other similar struggles for our free design tools. They are easy to use and include tutorials. Instead, get ready for a far more efficient design process, simple ordering, and discounted pricing. There are so many reasons to choose Advanced Circuits, and as you have seen, we go well beyond the free PCB design software. We ensure that any designs (whether received as Gerber files or another format) are without easily correctable mistakes. This saves time and money while keeping your firm on schedule. The free evaluation resources available include engineering reviews, and we make engineers available around-the-clock to help with any issues or questions.

It is difficult to beat this approach to PCB design and production, and with guarantees that orders arrive when scheduled (or they are free), it makes good sense to get in touch with Advanced Circuits and get your project started today.

There are many tools and resources used in the PCB layout, design, and manufacturing processes, and this leaves a lot of room for error and waste. One small glitch and production delays may occur, or entire batches of PCBs end up tossed into the trash. Thus, it is best to start with the best design and layout, and this is where software and experts can save the day.

Advanced Circuits offers an astonishing range of PCB layout and design tools that can almost guarantee a simple and flawless process. It all starts with the right file types…

Gerber Files and PCB Layout

IX274X files (typically called Gerber files) are the most commonly used for PCB layout and design. They are what we might call the first step in production and are often described as digital or physical blueprints for the printed circuit boards to be manufactured.

Typically, designers or engineers would print layers of transparent films or overlays that were color-coded to show the PCB layout and to support design evaluations. In other words, the layers could be looked at individually or all at once to detect glitches or shortcomings.

The creation of PCB layout software and programs gave designers and manufacturers the ability to eliminate the printed films and to begin to adjust the layers with greater ease. Though they might still be described as blueprints, Gerber files may still have design or function flaws.

Even if an expert uses the best PCB layout tools, there could be problems in the file, and it could cause a production delay or result in a batch of useless PCBs. This is particularly true if the PCBs are being made by a no-touch resource or outsourced producer. For instance, the overall appearance of a Gerber file or PCB layout may look acceptable to the untrained eye. A subcontracted producer may not even review the files but simply use them to make the entire batch of PCBs without any troubleshooting or evaluation. This can easily result in a long list of problems if there is a flaw in the design, including scheduling, production, and financial issues.

Use Optimal PCB Layout and Design Tools

This is why it is so valuable to find producers of PCBs able to offer services and resources that avoid such issues. For example, a tool that can evaluate a Gerber file and detect or even correct errors can be a lifesaver. At Advanced Circuits, clients can count on tools meant to ensure that PCB layout and design are exactly as needed, even correcting some errors, generating reports, and offering discounts along the way.

Here are a few of the tools Advanced Circuits offers to clients.

Free PCB Design Software and Analytics: As one of the most trusted domestic producers of PCBs and prototypes, Advanced Circuits provides full design to shipping services. There are also full assembly services that can all be put to use to ensure clients avoid costly errors. Using free design and evaluative tools, customers (whether using Gerber files or another design program) can export design files into the company’s free PCB file check software known as FreeDFM. They then receive a comprehensive analysis of the layout and design.

Then, the free software quickly evaluates and repairs problematic issues in the PCB layout and design files and generates a report of any questionable issues left uncorrected. Labeling them as problems, it ensures that a customer cannot waste time or resources on flawed or unusable batches of PCBs. And even more exciting is that those who run the Gerber files before submission enjoy a discount on the project.

PCB Artist: This unrestricted version of the leading PCB layout and design software is provided to all clients. It can be used to design PCBs of up to 28 layers and features a library of more than 500k common parts and components. This is in addition to the troubleshooting software and comes with such functions as controlled auto-routing design tools, digital schematics, and much more. It helps reduce risks of a flawed layout or design, and the files from this are also capable of the same evaluation and analysis.

Common PCB Layout and Design Issues

 What types of problems will the software evaluate and/or correct? The most common include:

Empty files: Designers frequently move, erase, or negate data, and this inserts zero data files into the process, which runs the risk of causing issues in the design and fabrication process.

Missing data: While an empty file is bad enough, a file with incomplete data is worse. Using free PCB layout software and checking services indicates when data cannot align with job specifications or when information is mismatched. Gerber files must not be without key data, so any opportunity to eliminate problems of this kind will save a lot of time, money, and headaches

Flawed file name: It is not at all unusual for Gerber files to be created via a flawed naming protocol. This causes confusion within the process and can only be detected by file checking or troubleshooting ahead of the game.

Conflicting layers: Gerber files feature design specifications at every layer. The designer must ensure that the specs function synchronously, or there will be errors at every subsequent layer.

There is no real reason for any glitches to occur in the layout and design processes, but there are many reasons for such mistakes to occur at other times. Accessing free resources like those from Advanced Circuits erases almost all risks and helps customers to ensure that their layout, design, fabrication, and manufacturing processes are moving smoothly and result in the PCBs needed for production.

When making your printed circuit boards you want to be able to get the functionality you need to keep your system running and you also want everything to be easy to assemble. There are some common mistakes made with flex circuits, however, that can inhibit your progress. Advanced Circuits can help avoid such issues as placing vias outside the stiffener area, which can cause via cracking. Not providing the proper stiffener information can also lead you to getting the wrong product. You also run into problems with flex circuits when placing the edge of the feature closer than .010” to the edge of the board.

Help with Flex Circuits from Advanced Circuits

You can contact the flex experts at Advanced Circuits for help with choosing the right material for your flex circuits. You can also get assistance with reviewing your design for reliability and manufacturability, as well as tips for how to reduce your costs. Contact a representative today for more information